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Gone Country Hats

Pony Express

Pony Express

Regular price $89.00 USD
Regular price Sale price $89.00 USD
Sale Sold out
hat material

Palm Straw

Brim Size

4 Inch

crown size

4-1/4 Inch

sweat band


Gone Country hat size chart

The Pony Express has a 4-1/4 inch crown and a 4 inch brim, but country music cowboys almost always wear this one well-curled. It comes pre-shaped with attitude and you can shape it more if you want to. If you wear it for working you will think it's the best cowboy hat you've ever owned. It's extremely durable and weather resistant.

Palm hats naturally wick heat and sweat away from your head to keep you quite cool. Add in sun protection and this is the perfect hat and nearly indestructible. Get it wet, just let it dry before you put it away.

The extra large fits 7-3/4. Too big? We include sizing tape in case you might want to tighten it.

We make such a high quality cowboy hat we have a Lifetime Quality Warranty on everything we make.

All this and 5 Star Customer Care,1-2 Day Order Processing, Custom Designed Boxes. Wow! 





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Customer Reviews

Based on 2 reviews
Garry Suggs
Thankful for judy

My custom hat was perfect. I wanted the pony express but was sold out. But I wanted one. I called gone country, they worked with me on phone, explained in great detail what it would look like. Customer service second to none.

Michael Hancock
Pony Express

Stopped by the store in Orlando to have them shape a Sambora hat for me, which they did and awesome job, and they made me a Pony Express, it’s a custom done hat that is superb, Gone Country Hats are the best !, I have four hats from them. And enjoy them all, Exceptional customer service!


Your hat leaves our warehouse in 1-2 business days. We use our custom-designed boxes for safe travels.

We’re a small business with a big attention to detail.

Check out the video below to see our packing and shipping process.


It’s important to measure your head before ordering so you get the right size. Cowboy hats should feel snug, but not tight. Have someone help so your measurement is accurate.

Wrap a tape measure around your head 1-2 fingers above your eyebrow and 1-2 fingers above your ear. Take the measurement to the nearest 1/8 inch and then refer to the sizing guide to find your hat size.

Check out the video below to learn how to take your head measurement.




We warranty against any manufacturing defects. If for any reason the hat you have chosen doesn’t live up to your expectations, please call. We’re happy to talk with you 7 days a week.

Since we design and produce our own cowboy hats, our quality control is excellent; but if any part of the hat is not well made, we will repair or replace it at our discretion. For Life. We’ll ask you to send us pictures of the hat so we can see its defect or damage. If the issue is so small you can fix it with hot glue (like a hatband that has come un-glued) and you aren’t able to walk into one of our festival stores, we will probably teach you how to fix it yourself so that you don’t have to send it back to us.

We want you to be happy with your hat. We love dogs and beer as much as you do, but when either come into play, sometimes s**t happens to hats. If your hat gets damaged in a way that is not related to our manufacturing process we will still do what we can to repair or help you fix your damaged hat.

Shipping charges may apply. Call Judy at (407) 504-2800‬ or email